Airflow Dyeing Machine

The New Age Airflow Dyeing Machine works on the principle of the aerodynamic dyeing system, i.e. Dyeing by mixing the dyestuffs with airflow. When the fabric transport takes place by means of airflow, the fabric can run with out liquor, thus consuming the minimum quantity of dye liquor. The airflow mixes with the dyestuffs and subsequentiy the liquor is atomized and eveniy sprayed onto the surface of the fabric. This is to ensure a high penetration of the fabric and consequentiy achieve the excellent dyeing effect.

 

 


Extreme low and constant liquor ratio

  • Liquor ratio can be as low as 1:1.5 and 1:3 depending on the types of fabric.
  • Constant liquor ratio even with fabric loading from 50% to 100%.


Best fabric quality

  • Smooth fabric running on teflon rods storage chamber with no entanglement.
  • Low tension of fabric by air suction support transportation
  • Even distribution of dye liquor by means of air spray with new patented design nozzle.
  • High fabric speed (up to 700m/min), short circulation time and best displacement.


Shower rinsing system

  • Fabric rinsing by using shower instead of conventional water bath, saves huge amount of water and shortens the rinsing time.

Hot drain

  • Hot drain with integrated heat recovery (patent pending).
  • Allows to drain the bath even at 130 oC

Tremendous savings

  • Extreme low liquor ratio saves a lot of dyestuff, chemical, water and energy, thus saving enormous operation cost.
  • New designed nozzle system can save tremendous energy with even better displacement of fabric.

 

Environmental friendly

  • Investing in a dyeing machine means to take up a big responsibility not only for your company, but also for the environment.
  • The low liquor ratio allows saving of chemicals, salt, steam and water up to 60-70%. And what is not brought into a dyeing machine will also not harm the environment. Thus you save money and hold the environment harmless.
  • Thanks to the constant research and development, the Dye Tec Airflow has a very low electrical power consumption substantially lower than that of many other dyeing machines.

Options

  • Hot water Module
    to serve water in time with right temperature
  • Hot drain
    to drain the bath even at 135 oC
  • Spectra dyeing
    astonishing results of controlled random dyeing (Tye' DYE, Batik)
  • PH measuring
    to control important dyebath parameters
  • Add valves
    up to 4drain and / or fill valves

 

 

Machine Functions

Autotrim:
Just add the trims, collars and cuffs to the fabric you want to dye. The New Age Dye Tec Airflow takes care of it and adjusts all parameters to get an optimem result.

Autopower:
With the New Age Dye Tec Airflow the electrical power consumption is always kept to the lowest possible level.

Autonozzle:
The New Age Dye Tec Airflow nozzle has especially heen designed for the treatment of cotton knitwear. Its shape ensures an optimum fabric transportation enhancing the quality of the precessing fabric.

AutoLR:
With the New Age Dye Tec Airflow liquor ration is always kept at its lowest level.

Autoleveliness:
The New Age Dye Tec Airflow controller configurates the best parameters to achieve the optimum dyeing result. Operation is most easily done.

Autosalt:
Metering of either dry or wet salt is no big issue with a lot of question marks any longer. Just key in the amount of salt and the metering time and the New Age Dye Tec Airflow is doing the job.

Autoliq:
Just key in the time and the metering curve you want to have. Here again the New Age Dye Tec Airflowis calculating everything on its own.

Autorinse:
The New Age Dye Tec Airflow adjusts all parameters for an optimum rinsing result. Lowest possible water consuption and best rinsing effects are quaranteed.

Autodata:
The controller of the New Age Dye Tec Airflow shows the consumption of water and electricity for every batch, which serves as an excellent base for cost calculations.

 

Dimensions

Model Nominal Capacity (Kg) Dimensions (mm)
L W H
Kg lb mm in mm in mm in
S-DT 250 250 550 4760 187 4980 196 4300 169
S-DT 500 500 1100 6170 242 4980 196 4300 169
S-DT 750 750 1650 7600 299 4980 196 4300 169
S-DT 1000 1000 2200 9000 354 4980 196 4300 169
S-DT 1500 1500 3300 11850 466 4980 196 4300 169
S-DT 2000 2000 4400 14660 577 4980 196 4300 169
S-DTL 250 250 550 4420 174 3420 135 4230 167
S-DTL 500 500 1100 5500 217 3420 135 4230 167
S-DTL 750 750 1650 6680 263 3420 135 4230 167
S-DTL 1000 1000 2200 7860 310 3420 135 4230 167
S-DTL 1500 1500 3300 10220 402 3420 135 4230 167
S-DTL 2000 2000 4400 12570 495 3420 135 4230 167

 

 

Liquor Ratio

1000Kg New Age Airflow Full Loading 50% Loading
Types of Fabric Woven PES Knitted Cotton Knitted Cotton
Fabric Pick up 1000 ltr 2500 ltr 1250 ltr
Filter Volume 250 ltr 250 ltr 250 ltr
Starting LR 1250 ltr 2750 ltr 1500 ltr
Chemicals + Dyestuffs 250 ltr 250 ltr 150 ltr
Final LR 1500 ltr
1:1.5
3000 ltr
1:3
1650 ltr
1:3.3